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Pre-Installation Checklist: What do I need to prepare?

Time:2025-06-21      Views:163

To ensure a smooth installation and the long-term stability of your XGN fully automatic car wash system, the following site preparations must be completed before our engineers arrive or before you begin assembly:

1. Power & Utility Requirements

  • Industrial Power Supply: A Three-phase 380V industrial power source with a minimum capacity of 35kW.

    • Note: This ensures stable operation for the high-pressure pumps and the 4-motor air-drying system simultaneously.

  • Water Supply System: A dedicated water tank with a minimum capacity of 2000 Liters.

    • Note: The tank ensures a consistent flow rate for the Italian Bertolini pumps and prevents air bubbles in the high-pressure lines.

  • Compressed Air: An air compressor with a power rating of at least 3kW, capable of providing a stable pressure of over 0.8Mpa.

    • Note: Required for the precise operation of the AirTAC pneumatic valves and chemical dosing system.

2. Foundation & Civil Works

  • Ground Thickness: The reinforced concrete floor must be at least 150mm thick.

  • Structural Support: If the ground thickness is insufficient, you must construct six concrete columns to support the machine's heavy-duty frame.

  • Levelness: The horizontal error of the ground surface must be less than 3cm.

    • Note: Precision levelness is critical for the P+F ultrasonic sensors to maintain accurate profiling and for the rail system to run smoothly.

3. On-Site Tools & Equipment (Required for Assembly)

To facilitate the installation of the frame and the Delta PLC control cabinet, please have the following tools ready:

  • Access Equipment: Two sets of scaffolding (for overhead rail and spray arm installation).

  • Power Tools: * An electric hammer with 10mm, 14mm, and 16mm drill bits.

    • A handheld drill and a polishing machine (for rail adjustment and finishing).

    • A welding machine (for securing the support frame if necessary).

  • General Hardware:

    • 10 meters of thick yellow hemp rope (for hoisting and positioning heavy components).

    • A computer (to access technical manuals or for remote PLC diagnostics during testing).


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